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- Winding brush
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Master Rollers | Strip Brushes interchangeable
Advantages of brushing with Master Rollers
The Brush consists of a steel shaft mounting turned discs, on which the “strip” are applied using screw-in wedges (RMA = Roller Master Open) or it consists of an iron tube mounted on the shaft, that bears strip welded sheathings (RMC = Roller Master Closed).
The helical positioning of the elements keeps a part of the brush always in contact with the surface to clean acting continuously and without skipping. This also favors the lateral shifting of the water material removed.
The distance between the elements or sectors of the brush allows the total discharge of the material and avoids the risk of obstruction of the brush: the resulting brushing action is more effective and high performing.
Types of Master Rollers
There are 2 types of Master Rollers: Open Master Rollers, classified in Light (RMAL) or Heavy (RMAP), and the Closed Master Rollers (RMC), different for type of application of the linear Strip brush and the ease of mounting/demounting and maintenance (the heavy open roller master are the ones easier to replace and maintain, while the closed roller master are those that require a more complicated operation to replace the strip).
RMAP - RMAL | Open Master Rollers
Design characteristics of Open Master Rollers RMAP - RMAL | |||||||
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E [mm] | LU [mm] Min - Max | A [mm] Standard | A [mm] Min - Max | Max RPM [m/s] | No. Strip | Filaments | |
RMAP | 159 | 200 - 3000 | 300 | 270 - 450 | 8 m/s | 8 Strip B. 14 | All |
RMAL | 80 | 200 - 2000 | 200 | 180 - 400 | 8 m/s | 8 Strip B. 14 | All |
RMC | Closed Master Rollers
Design characteristics of Closed Master Rollers RMC | ||||||
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LU/LT [mm] Min - Max | A [mm] Min - Max | D [mm] Min - Max | Max RPM [m/s] | No. Strip | Filaments | |
RMC | 200 - 3000 | 100 - 800 | 42 - 159 | 8 m/s | On demand and based on Ø of the tube | All |
Keys | |
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A = External Diameter D = External Diameter Shaft D1 = Diameter through-hole LU = Useful Length LT = Total Length | T1, T2 = End Shaft/Tube S1, S2 = Length tapered sections B1, B2 = Diameter tapered sections N = Keyway |
Maintenance of Master Roller Brushes and Strip replacement
The strip brushes are detachable and interchangeable with the maximum ease. In all the “Master” Rollers the operation of replacement is very simple and can be performed without disassembling the shaft!
In the open Master Roller it is sufficient to loosen the screws that retain the dove tail inlay and pull out the brushes from the side or radially depending on the ability to reach it. In the closed Master Roller to replace the strips it is sufficient to pull them out laterally from the sheaths.